Traditional steel section processing involves numerous complex procedures, from laser cutting and plasma beveling to subsequent drilling. A single steel section often requires multiple clamping operations and transfers between different machines, leading not only to low efficiency but also to a series of "secondary processing challenges," including accumulated errors, difficulty in guaranteeing accuracy, and high labor costs. This has become a bottleneck restricting many companies from improving production capacity and quality.

With its profound industry insights and technological accumulation, Zhouxiang has launched a groundbreaking laser secondary processing line for steel profiles, which simplifies complex processes, reshapes production processes, and addresses the processing pain points of the steel structure industry one by one.

Pain Point 1: High Labor Intensity and Complex Processes for Workers

Zhouxiang's Solution: Six Functions, Multi-Effect Cutting

The laser secondary processing line for steel profiles integrates traditional production processes, combining manual marking, manual cutting, grinding, manual handling, and manual drilling into a single unit. It offers six functions for multi-effect cutting, breaking down complex processes into smaller, manageable steps.

1. One-click generation of six functions: cutting, hole cutting, beveling, weld hole opening, marking, and coding.

2. Three-in-one cutting of H-beams, channel steel, and angle steel.

3. One-click cutting of various welding nodes, enabling intelligent batch application.

4. High-efficiency and high-quality production, ensuring stable and large-volume shipments in a short period, unmatched by manual methods.

Pain Point Two: Highly skilled riveters are expensive and difficult to recruit; managing a large workforce is challenging.

Zhouxiang's Solution: Zhouxiang's Expert System Solves Your Problems

As a labor-intensive industry, the steel structure industry relies not only on physical labor but also on mental labor. Technical parameters such as cyclic cutting, avoiding stiffeners, holes, and brackets during welding, as well as shrinkage allowances, are often calculated manually based on experience. Zhouxiang's "expert system," developed through the active participation and accumulation of numerous practitioners and experts, breaks down the complex cutting conditions and environments of steel structures, allowing for precise cutting. The expert system acts as your "master riveter."

1. Deeply integrated with Tekla software, enabling one-click generation of component processing codes, batch import, and batch processing;

2. Automatic cyclic cutting with functions for cutting and nesting materials, and automatic splicing of leftover materials, achieving a material utilization rate of no less than 99% based on raw material and component specifications;

3. Automatically identifies and positions stiffeners, holes, and corbels, avoiding these areas during cutting;

4. Intelligently reserves welding shrinkage allowance based on a shrinkage allowance database;

5. Autonomously classifies "beams" and "columns," changing the scanning positioning mode according to presets and calculating processing based on different benchmarks;

6. Automatic island-sharing edge cutting, saving materials and time;

Pain Point 3: Manual processing leads to unstable processing quality and low output efficiency.

Zhouxiang's Solution: Precision Calibration and Compensation Function

The characteristics of steel structure workers make the quality of finished steel profiles an unstable factor. Zhouxiang's automated production operation, coupled with a spatial detection system, ensures that the processing accuracy of workpieces produced by the steel profile laser secondary processing line fully meets standard requirements.

1. H-beam precision calibration and compensation function, realizing automatic positioning and automatic error detection of steel profiles;

2. Zhouxiang's self-developed three-dimensional six-axis high-precision device, using precision mechanical transmission;

3. Automatic matching of production temperature and on-site installation temperature, with allowance for material thermal expansion parameters;

Pain Point 4: Harsh Working Environment, Young People Unwilling to Enter the Factory

Zhouxiang's Solution: More Respectable Technical Positions and Zhouxiang's Patented Dust Removal System

Entering a steel structure workshop, workers often have to wear protective masks in the sweltering summer heat to prevent pneumoconiosis. This harsh working environment discourages the younger generation from entering steel structure workshops. Zhouxiang has adopted a patented dust removal and ventilation system to ensure a green production environment in the workshop, making the sky bluer. Meanwhile, the laser secondary processing line for steel profiles differs from traditional operations, requiring only one technical position and one general worker.

1. This production line only requires one technical operator, a skilled job rather than a manual laborer, making recruitment easier. The other position only requires a regular porter;

2. The dust removal system provides a better working environment;

3. The working environment is safer, reducing the risk of pneumoconiosis.

Today, the laser secondary processing line for profile steel is not just a piece of equipment, but a complete solution for the challenges of profile steel processing. It makes complex manufacturing simple and reliable, enabling companies to meet the market's stringent challenges in terms of quality and delivery time with greater agility.

Zhouxiang Enterprise

Specializes in the production of H-beam light and heavy steel production lines, box beam production lines, horizontal production lines, double-joint welding and straightening automatic lines, steel structure robot intelligent workstations, and various intelligent production lines; including CNC flame plasma cutting machines, fiber laser flatbed cutting machines, laser pipe cutting machines, tube-sheet integrated machines, handheld laser welding machines, H-beam assembly machines, gantry submerged arc welding machines, H-beam straightening machines, shot blasting machines, H-beam assembly welding and straightening integrated machines, welding special machines, auxiliary machines, etc.

Zhouxiang manufacturing, professional quality, high precision, high speed.

Leading technology, stable quality, products are sold well at home and abroad.