Zhouxiang Intelligent Welding Workstation for Ship Sub-assembly

During this critical period of transition in shipbuilding—characterized by a shift toward "large-scale, precision-oriented, and eco-friendly" manufacturing—Zhouxiang, a national-level "Specialized, Refined, and Innovative" Little Giant enterprise, has unveiled a comprehensive, one-stop solution: the Intelligent Welding Workstation for Ship Sub-assembly. By adopting a "one-master, multi-slave" collaborative architecture, this system transcends the limitations of traditional standalone machinery, delivering an efficient, high-precision, and intelligent solution for the welding of large ship sections, sub-assemblies, and wide-panel plates.

At its technical core, the system integrates four key modules—offline programming, robot control, vision systems, and welding processes—to achieve fully unified software operation. Once a 3D model of the workpiece is imported into the master station, the system automatically executes path planning and task allocation, transmitting commands directly to the slave devices. Each slave unit is equipped with laser positioning technology, enabling precise weld seam localization with an accuracy of ±0.1 mm; furthermore, the system dynamically adjusts welding parameters and intelligently calculates collision-avoidance paths to ensure seamless, conflict-free coordination among multiple machines.

This workstation integrates the Bochu teach-free welding system, automatically generating welding trajectories without the need for manual teaching—thereby boosting the level of automation by 50%. It supports a dual-mode operation featuring both model-driven and visual-interactive interfaces; the system is user-friendly and easy to master, requiring a product to be programmed only once for indefinite reuse, ensuring a controllable production pace and stable output. Welding efficiency is increased by 40%, product quality consistency is improved by 30%, the impact of human factors is minimized, and production costs are reduced by 25%.

Transitioning from "manufacturing" to "intelligent manufacturing," Zhouxiang's ship welding workstations not only resolve the pain points associated with the inefficiency of traditional single-station operations but also leverage technological innovation to drive the shipbuilding industry's transition toward a green and low-carbon future.

Zhouxiang Enterprise

Specializes in the production of H-beam light and heavy steel production lines, box beam production lines, horizontal production lines, double-joint welding and straightening automatic lines, steel structure robot intelligent workstations, and various intelligent production lines; including CNC flame plasma cutting machines, fiber laser flatbed cutting machines, laser pipe cutting machines, tube-sheet integrated machines, handheld laser welding machines, H-beam assembly machines, gantry submerged arc welding machines, H-beam straightening machines, shot blasting machines, H-beam assembly welding and straightening integrated machines, welding special machines, auxiliary machines, etc.

Zhouxiang manufacturing, professional quality, high precision, high speed.

Leading technology, stable quality, products are sold well at home and abroad.